The 7.05 Ma Rattlesnake Tuff covers ca. 9000 km², but the reconstructed original coverage was between 30000 and 40000 km². Thicknesses are remarkably uniform, ranging between 15 and 30 m for the most complete sections. Only 13% of the area is covered with tuff thicker than 30 m, to a maximum of 70 m. The present day estimated tuff volume is 130 km³ and the reconstructed magma volume of the outflow is 280 km³ DRE (dense rock equivalent). The source area of the tuff is inferred to be in the western Harney Basin, near the center of the tuff distribution, based mainly on a radial exponential decrease in average pumice size, and is consistent with a general radial decrease in welding and degree of post-emplacement crystallization. Rheomorphic tuff is found to a radius of 40–60 km from the inferred source. Four facies of welding and four of post-emplacement crystallization are distinguishable. They are: non-welded, incipiently welded, partially welded and densely welded zones; and vapor phase, pervasively devitrified, spherulite and lithophysae zones. The vapor phase, pervasively devitrified and lithophysae zones are divided into macroscopically distinguishable subzones. At constant thickness (20±3 m), and over a distance of 1–3 km, nonrheomorphic sections can cary between two extremes: (a) entirely vitric sections grading from nonwelded to incipiently welded; and (b) highly zoned sections. Highly zoned sections have a basal non- to densely welded vitric tuff overlain by a spherulite zone that grades upward through a lithophysae-dominated zone to a zone of pervasive devitrification, which, in turn, is overlain by a zone of vapor-phase crystallization and is capped by partially welded vitric tuff. A three-dimensional welding and crystallization model has been developed based on integrating local and regional variations of 85 measured sections. Strong local variations are interpreted to be the result of threshold-governed welding and crystallization controlled by residence time above a critical temperature, which is achieved through differences in thickness and accumulation rate.